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Why do I have to regen every day?

Regen problems generally arise where city driving, excessive idling or light duty cycles are encountered. Or, if other engine components such as EGR valves, turbochargers, injectors are fouled or not working properly. DPF regeneration cycles then become more frequent, and more prolonged!
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Why is my DPF always regenerating?

Your DPF regenerates because of excessive exhaust soot overwhelming the DPF. Exhaust soot is the product of incomplete combustion, the soot is actually partially burned fuel. Soot creates back pressure and the regeneration is triggered and your headaches begin.
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How often should a regen occur?

Depending on your driving, active regeneration may happen as often as once a day. If you do a lot of stop and go, it can happen even more often. Frequency depends on duty cycle and how much soot collects – as often as once a day or every other day An active regeneration could take up to one-half hour or more.
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Why does my DPF keep clogging up?

What causes a DPF to block? In most cases, a blockage results from short journeys where a diesel engine doesn't get a chance to reach optimum operating temperatures. As a result, unburnt soot is passed through the exhaust system where it finally deposits in the DPF.
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Why does my truck have to regen so often?

Over time, soot and grime builds up inside a truck's diesel particulate filter, colloquially called the DPF. This can cause problems leading to the necessity of performing a forced regen. A forced regen can render a truck inoperable, increasing downtime, and possibly leaving you stranded on the road.
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What to do if truck keeps asking for Regen

Can a regen damage an engine?

In these cases, a forced regen is required and a driver has to pull over and wait while the DPF completes a more rigorous self-cleaning process. Failure to perform a forced regen when notified by your vehicle's indicator system can cause severe engine damage.
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How often should my diesel regen?

Active regeneration takes around 5 to 10 minutes to complete, and normally happens every 300 miles or so depending on how you drive and how often you use your car.
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Can a blocked DPF damage turbo?

One final consideration, it takes time for a DPF to block, sometimes years. Once blocked though, turbo failure can occur very quickly.
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How can I clear my DPF by driving?

The easiest and cheapest method of DPF filter cleaning is by driving the vehicle for a long-distance at high revs per minute. Doing this increases the heat of the exhaust and burns the soot blocking the DPF filter. It's best to drive on a motorway or A road where you can keep the vehicle at a consistent speed.
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Is it OK to drive with a blocked DPF?

Blocked DPFs wreak havoc with the delicate balance of your engine by preventing the normal venting of gases, which causes a variety of engine issues, as described above. In addition to reduced power and fuel efficiency, a blocked filter may eventually cause a dangerous mechanical malfunction and break your engine.
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Does regen use more fuel?

Active DPF regenerations need to burn extra fuel to achieve the high exhaust temperature for soot oxidation, which results in the increased fuel consumption rates.
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At what RPM is DPF regeneration?

You should consult the handbook for your vehicle for more specific guidance on how you should drive to initiate regeneration of the DPF and clear the warning light. Nevertheless, a general rule of thumb to follow is that you should run the engine at least 40 mph and at least 2500 rpm.
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Can I regen while driving?

An automatic regen does not require any action by the driver, other than making sure the truck stays ON. It is safe to continue driving as normal. A regeneration cycle typically takes between 10 and 30 minutes to complete.
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What is the lifespan of a DPF?

How long should a DPF last? A DPF can last up to around 100,000 miles if maintained properly.
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Which cars have the most DPF problems?

Top 10 vehicles with DPF issues:
  • BMW 120/320/520.
  • Volkswagen Crafter.
  • Isuzu N Series.
  • BMW 330/530.
  • DAF.
  • Ford Transit.
  • Volkswagen Transporter.
  • Renault Traffic.
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Is forced regen bad?

This causes excessive fuel dilution of the oil, which is bad for any modern diesel engine. Often, forced 'regens' also promote diesel soot backing up into the engine, causing damage to the turbocharger and fuel injectors.
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What speed does DPF clear?

Driving at a speed greater than 40mph for more than 10 minutes should ensure your DPF goes into 'regeneration' mode and clears the blockage.
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Can a DPF clear itself?

If it is not cleaned or changed, the build-up of soot and/or ashes will cause the DPF being blocked. During normal working condition the diesel particle filter will clean itself regularly by self-regeneration. After each regeneration-cycle, some ash are left in the filter and cause shorter regeneration interval.
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What does a blocked DPF feel like?

Symptoms of a blocked DPF

DPF warning light on dashboard. Engine Low on power. Engine cannot rev to high RPMS. Black smoke from exhaust upon acceleration.
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Does removing DPF damage the engine?

DPF, especially when clogged, affects airflow and causes delays in the exhaust process. Additionally, it affects the overall engine performance and power. When you remove the DPF, fuel flows better into the engine, boosting power generation and pressure. DPF delete is a sure way to increase engine horsepower.
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Will a blocked DPF use more fuel?

Signs of a clogged DPF include reduced engine performance, increased fuel consumption and exhaust emissions… or simply the display of the DPF light in your cockpit.
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Can injectors affect DPF?

A problem with your DPF filter is often caused by another failed component upstream in your engine. These failures can cause excess carbon and soot. Timing issues and injectors that aren't firing properly are both common problems which can lead to a plugged DPF.
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What is the longest a regen can take?

On average, it takes between thirty and sixty minutes to complete a forced regeneration. The substantial heat required for the regen renders the engine and aftertreatment system untouchable until it has time to cool down.
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Do diesels smoke during regen?

In a Diesel engine with a Diesel particulate filter (DPF) system, high-sulfur fuel causes white smoke containing odorous and harmful pollutants during DPF regeneration.
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Can I drive with exhaust filter full?

Technically yes, but we would not recommend it. If you ignore the DPF light and continue driving, the build-up of soot will soon reach a point whereby your car has to enter 'limp-home' mode in order to prevent any damage to the engine.
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